Yamaha G22 (2003-2007) (48V) Fleet Lithium Conversion Kit
Yamaha G22 (2003-2007) (48V) Fleet Lithium Conversion Kit - 51V 105Ahis backordered and will ship as soon as it is back in stock.
Yamaha G22 (2003-2007) (48V) Fleet Lithium Conversion Kit
Yamaha installation manual and conversion guide
For compatible G19E or G22E 48V lead-acid vehicles. Both use six 8V batteries in Yamaha documentation, but their mounting and control interfaces must be matched individually.
Download the G19 / G22 48V installation manual (PDF)
Read the Yamaha lithium conversion guide · Browse installation downloads
The 210Ah option uses two matched 105Ah packs in parallel at 51.2V nominal. Use the approved harness, protection and matching procedure.
Upgrade Your Yamaha G22 to Fleet Lithium
Replace the factory lead-acid batteries in your Yamaha G22 with a single, high-performance 51V LiFePO4 pack from Fleet Lithium. Complete conversion kit — battery, charger, bracket, cables, and all hardware included.
Choose Your Capacity
| Capacity | Range | Best For |
|---|---|---|
| 51V 105Ah | Up to 50 mi | Daily driving, golf |
| 51V 168Ah | Up to 75 mi | All-day use |
| 51V 210Ah | Up to 90 mi | Max range, fleet use |
What's Included
- 51V NexGen Fleet Lithium LiFePO4 Battery (selected capacity)
- CH5618 — 58.4V 18A LiFePO4 Smart Charger
- BR2161 — Yamaha G22 Bracket Kit
- AC0219 — AC Power Connector
- CB0917 — Cable Set (35.4")
- Digital State-of-Charge Gauge
- All mounting hardware
Key Specs
- 300A NexGen BMS with 800A peak surge
- Patent-pending fire suppression system
- Built-in cold-weather heater — activates automatically below 32°F (standard, not an add-on)
- Bluetooth monitoring — voltage, temp, cycle count from your phone
- 10-year warranty — designed and assembled in the USA
Fitment Guide
| OEM | Model | Years | Factory Voltage |
|---|---|---|---|
| Yamaha | G22 | 2003–2007 | 48V |
Controller Compatibility
The Yamaha G22 uses a factory 48V controller. Verify the exact controller and installed calibration for your selected Fleet battery. Preserve normal braking and protection settings.
Will this fit my Yamaha G22?
Match the listed BR2161 mounting kit to your actual tray and selected pack arrangement using the supplied fitting instructions.
Does my controller need reprogramming?
Verify the exact controller model and calibration for the selected battery. Preserve normal braking and protection settings.
How long does installation take?
Allow time for removal, tray inspection, wiring identification, mounting, a full charge and commissioning. The condition and configuration of your vehicle determine the work involved.
Does it work in cold weather?
Yes. Built-in heater activates automatically below 32°F — standard on every pack.
*Range estimates are maximums under ideal conditions (flat terrain, single rider, 12–15 mph, 70°F). Actual range varies with terrain, weight, speed, and temperature.
Quick answer: the Yamaha G22 (2003-2007) (48V) Fleet Lithium Conversion Kit from Fleet Lithium has nominal voltage 51.2V, capacity 105 AH, continuous / peak discharge 300A continuous / 800A peak surge, cycle life 5,000+ cycles at 80% Depth of Discharge (DoD), cell chemistry Lithium iron phosphate (LiFePO4), warranty 10 Year Warranty. The complete specification table for this configuration is below.
Electrical & Performance
- Nominal Voltage
- Factory Pack Voltage
- Capacity
- Nominal Energy
- Continuous / Peak Discharge
- Charging Voltage
- Charging Current
- Discharge Cutoff Voltage
- Cycle Life
Battery & BMS
- Cell Chemistry
- Battery Type
- EV Battery Type
- BMS Features
- 300A Continuous / 800A Peak Surge Discharge , Advanced Battery Management System (BMS) , Internal Heating for Cold Temp Charging , Active Cell Balancing for Extended Life Cycle , Built in Fire Extinguisher for Ultimate Safety
- Safety Features
- Thermal Regulation (Heated Cells) , Low Voltage Disconnect (LVD) , Over Charge / Discharge Protection , Over Current Protection
- Battery Features
- EV Battery Features
- Operating Temperature
- Charging: 32 to 140 ºF (0 to 60 ºC) , Discharging: -4 to 149 ºF (-20 to 65 ºC) , Storage: 50 to 113 ºF (10 to 45 ºC)
Dimensions & Weight
- Dimensions (L x W x H)
- Weight
- 118.0 lb
Fitment & Compatibility
- Make
- Model
- Model Year
- 2003 , 2004 , 2005 , 2006 , 2007
- Model Number
- Motor Controller
Warranty & Compliance
- Warranty
- Certifications & Standards
- UL 1642, UL 1973, CE, RoHS, UN 38.3, IP67
- Condition
- Manufacturer Relationship
Product Details
- Classification
- Colour / Finish
- Vendor
- Fleet Lithium
- Product Type
- Lithium Battery Conversion Kit
- SKU
- YA2161
Let customers speak for us
What a fantastic upgrade from my old acid batteries. It was time and I’m so impressed. Shipping came smoothly. Customer service has been fantastic and looking forward to the adventures to come including camping, RV, fishing, boating.
The customer service and the battery itself from Fleet Lithium is unbeatable. One of the best experiences as a customer I have ever had. They stand by their product and help you every step of the way to ensure you are happy in your purchase. The install was easy once you know where everything is supposed to go and the battery has performed flawlessly in my Bad Boy Recoil since installation. It made it a lot lighter and the buggy is obviously quicker now and I was able to ride it around the farm for hours in fast mode the other day and only used 25% of the battery carrying a buddy and myself. It is really amazing.
Cannot thank these guys enough. Our Hunting buggy is a whole new animal of its own! The team did a great job answering questions, shipping took 3 days and i was even able to reach the support team at 4pm on a Saturday during install. Cannot thank them enough! Don't think twice, Fleet is the way to go for your lithium job.
Was a slight hick up with the darn computer bot. Once we got thru that the service and help with my change over was top notch.
Mt Ranger performance is awesome with the Fleet battery
GREAT SERVICE
Awesome kit. We Live in a very cold climate, our ranger gets a ton of use year round and especially during the winter so the cold weather performance was a must for us. We've had the kit installed for about a year now and it's been perfect. Customer service has been super helpful the one or two times we had questions and we've got a couple of neighbors who run the kits as well and they say the same thing. Kevin and his crew are really top notch!
The 12V voltage reducer corrected the unstable behavior that had affected the lights and other accessories. The output has remained steady through regular use.
The 51V replacement charger is easy to keep available as a backup and works without unnecessary controls. The battery reaches a complete charge consistently during normal use.
The Polaris Ranger EV bundle lined up well with the intended mounting area and the connections were easy to identify. Once installed, the vehicle felt smoother and more consistent through normal use.
The 51V replacement charger connected as expected and has charged the compatible battery consistently. The status indicators are easy to follow, and the unit feels solid in regular use.
Easy installation and great technical support.
After installing the Club Car 48V kit, throttle response felt more immediate and the vehicle no longer felt sluggish late in the charge. The cleaner battery compartment is another welcome improvement.
Cabels look great. Will be installing them by the end of the week. Frank
The BlueMax 200Ah marine battery has provided steady power for onboard electronics and normal time on the water. It is easier to handle than the older battery and has required very little attention between trips.
The parts for the EZGO TXT kit were organized clearly and the installation sequence made sense. The finished setup looks tidy and removes the routine upkeep of the old battery bank.
