Bad Boy Recoil & Recoil iS Lithium Battery Conversion Kit (72V) | Fleet Lithium
Bad Boy Recoil & Recoil iS Lithium Battery Conversion Kit (72V) | Fleet Lithium - 76.8V 105Ahis backordered and will ship as soon as it is back in stock.
Illustrated installation manual — Revision 2.3
See the battery features and 10-year warranty, then follow clear owner instructions with real Prowler photos: remove the lead-acid bank, mount the battery, replace the main cables, fit the charger and gauge, and test the vehicle. Includes Tracker/Recoil mounting differences, 168Ah kit guidance and 12V accessory planning.
72V lithium conversion for your Bad Boy Recoil
Replace the complete lead-acid battery bank in a compatible factory 72V Bad Boy Recoil or Recoil iS with a matched Fleet Lithium 76.8V LiFePO4 conversion system. Confirm the model/serial label, controller, battery bay and selected capacity before ordering.
Choose the energy reserve that suits your terrain, load and trip length. Replace battery watering and lead-acid equalization with a matched lithium charging system and a dedicated state-of-charge gauge.
Choose your battery capacity
| Capacity | Nominal energy | Installation planning |
|---|---|---|
| 76.8V 105Ah | 8.06 kWh | Smaller battery option; match the vehicle-specific restraint. |
| 76.8V 168Ah | 12.90 kWh | 60% more nominal energy; confirm the larger pack and mounting kit. |
Cold-Weather Charging Protection — Standard on Every Pack
Every Fleet Lithium battery includes a built-in heater that activates automatically when charging below 32°F (0°C). This protects the cells during cold-weather charging — no extra charge, unlike competitors who charge $200–$400 for heated versions.
What's Included
- 76.8V NexGen Fleet Lithium LiFePO4 Battery (your selected capacity)
- CH8713 — 87.6V 13A LiFePO4 Smart Charger
- Recoil-specific restraint and hardware — confirm BR4211 where listed on your order
- AC0219 — AC Power Connector
- CB0917 — Heavy-Gauge Battery Cable Set (35.4")
- FL-DC-12 — 72V to 12V Voltage Reducer (for lights & accessories)
- Digital State-of-Charge (SOC) Gauge and included 2-inch gauge mount
- Mounting hardware for the supplied vehicle/capacity-specific restraint
Why Fleet Lithium?
- ✔ 300A NexGen BMS — 800A peak surge for demanding hill climbs
- ✔ Patent-Pending Fire Suppression — an additional built-in safety feature
- ✔ Bluetooth Monitoring — check health, voltage, temp from your phone
- ✔ 10-Year Warranty — industry-leading coverage
- ✔ Designed & Assembled in the USA
- ✔ Matched conversion — model-specific restraint, lithium charger, cables and gauge
Fitment
| Model | Years | Factory Voltage | Compatible |
|---|---|---|---|
| Bad Boy Recoil | Confirm by model/serial | 72V AC | Yes |
| Bad Boy Recoil iS | Confirm by model/serial | 72V AC | Yes |
Use the restraint specified for the delivered capacity and actual tray. Confirm BR4211 where listed on your order and retain the matched factory 72V AC controller system. Modified systems require a compatibility check.
FAQ
Will this fit my Bad Boy Recoil? Use the Recoil-specific BR4211 restraint where specified on your order. Confirm your actual tray, capacity and controller layout, then trial fit before making any required fastening holes.
Do I need to reprogram my controller? Matched factory 72V AC systems typically retain their original controllers. Confirm the actual controller configuration; modified vehicles require a compatibility check. Do not alter protection limits to clear a fault.
How long does installation take? Allow time for safe battery removal, tray inspection, wiring, charger and gauge fitting, and final testing. Read the illustrated manual before scheduling the installation.
Does it work in cold weather? Yes. Built-in heater activates automatically below 32°F for safe cold-weather charging. The heater does not run during discharge/driving.
Will my 12V accessories still work? The included reducer supplies compatible 12V accessories within its rating. Verify that its input accepts the 87.6V full-charge voltage. A winch needs a supply rated for its actual peak demand; a standard accessory reducer is not automatically suitable.
Which capacity should I choose? 105Ah provides 8.06 kWh of nominal energy. The 168Ah option provides 12.90 kWh, or 60% more nominal energy. Choose for your terrain, load and trip length, then confirm the larger pack and restraint fit your actual vehicle.
Nominal energy is voltage × amp-hours, not a driving-range guarantee. Actual range depends on terrain, passengers, load, tires, temperature and driving. OEM payload and towing limits remain unchanged.
Quick answer: the Bad Boy Recoil & Recoil iS Lithium Battery Conversion Kit (72V) | Fleet Lithium from Fleet Lithium has nominal voltage 76.8V, capacity 105 AH, continuous / peak discharge 300A continuous / 800A peak surge, cycle life 5,000+ cycles at 80% Depth of Discharge (DoD), cell chemistry Lithium iron phosphate (LiFePO4), warranty 10 Year Warranty. The complete specification table for this configuration is below.
Electrical & Performance
- Nominal Voltage
- Factory Pack Voltage
- Capacity
- Nominal Energy
- Continuous / Peak Discharge
- Charging Voltage
- Charging Current
- Discharge Cutoff Voltage
- Cycle Life
Battery & BMS
- Cell Chemistry
- Battery Type
- EV Battery Type
- BMS Features
- 300A Continuous / 800A Peak Surge Discharge , Advanced Battery Management System (BMS) , Internal Heating for Cold Temp Charging , Active Cell Balancing for Extended Life Cycle , Built in Fire Extinguisher for Ultimate Safety
- Safety Features
- Thermal Regulation (Heated Cells) , Low Voltage Disconnect (LVD) , Over Charge / Discharge Protection , Over Current Protection
- Battery Features
- EV Battery Features
- Operating Temperature
- Charging: 32 to 140 ºF (0 to 60 ºC) , Discharging: -4 to 149 ºF (-20 to 65 ºC) , Storage: 50 to 113 ºF (10 to 45 ºC)
Dimensions & Weight
- Dimensions (L x W x H)
- Weight
- 148.0 lb
Fitment & Compatibility
- Make
- Model
- Model Number
- Motor Controller
Warranty & Compliance
- Warranty
- Certifications & Standards
- UL 1642, UL 1973, CE, RoHS, UN 38.3, IP67
- Condition
- Manufacturer Relationship
Product Details
- Classification
- Colour / Finish
- Vendor
- Fleet Lithium
- Product Type
- Lithium Battery Conversion Kit
- SKU
- FLBR-76105







